Condition Monitoring for Industrial Manufacturing
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Remote Monitoring, Alerts, and Reports
Swift Sensors condition monitoring solutions provide real-time insights to optimize industrial manufacturing performance. Our wireless sensors continuously monitor critical equipment, processing systems, and environmental conditions to ensure safe, efficient, and compliant operations. By tracking key indicators like equipment temperature, vibration, power usage, and ambient conditions, manufacturers can detect early signs of failure, prevent costly downtime, and reduce maintenance costs. Swift Sensors enables engineers and facility managers to stay ahead of equipment malfunctions, maintain product quality, and minimize energy consumption—while meeting rigorous safety and regulatory standards.
Track performance to optimize equipment utilization and identify preventative maintenance opportunities. Receive instant mobile alerts when measurements exceed configured thresholds, enabling immediate corrective actions when manufacturing processes are compromised. Swift Sensors wireless industrial manufacturing monitoring solutions offer reliable, efficient, and scalable options, enhancing efficiency and ensuring the highest standards of safety and quality control. View case study.
- Easy-To-Deploy Wireless Sensors
- Instant Critical Mobile Alerts
- Enterprise Cloud Monitoring Software
- Low-Cost Straightforward Monitoring Plan
- Robust Analytics and Compliance Reports
Features & Benefits
System Components
Protect Your Business & Your Reputation
Swift Sensors is an easy-to-deploy, scalable monitoring and alerts solution driven by wireless smart sensors. Send instant alerts via email, SMS, or phone call for events that require immediate corrective action. Protect your business and your reputation from avoidable downtime, loss of assets, and preventable regulatory challenges.
Exceptional Return on Investment
Manufacturing operations utilize a variety of equipment and numerous chemical agents to process raw materials. Extreme temperatures are often applied as the materials move through production. The temperature monitoring protocols the engineering company had in place no longer met their requirements as they modernized the facility. View case study.
Example: 4-20mA sensors and a vibration sensor
- $1,070 Year 1: Hardware, Monitoring Plan
- $225 Year 2: Monitoring Plan
- $225 Year 3: Monitoring Plan
Compare to potential expenses:
- Time and labor for physical inspections
- Lost revenue from service disruptions
- Lost customers from poor service and delays
- Preventable infrastructure and equipment repairs
Condition Monitoring for any Equipment
Electrical
By monitoring electrical power usage, wireless sensors help detect inefficiencies and prevent overloads, ensuring optimal performance and energy efficiency.
CNC Machines
Wireless sensors help with vibration monitoring of CNC machines by providing real-time data and alerts, allowing for immediate maintenance actions to prevent damage and ensure optimal performance.
Presses
Wireless sensors facilitate vibration monitoring of presses by offering continuous data and instant alerts, enabling prompt maintenance to avoid breakdowns and ensure consistent operation.
Pumps and Motors
Wireless sensors enhance vibration monitoring of pumps & motors by providing continuous data and rapid alerts, allowing for proactive maintenance to prevent malfunctions and ensure reliable performance.
Our Best Wireless Sensors For Condition Monitoring
Swift Sensors delivers powerful wireless condition monitoring for industrial equipment. Our wireless electrical sensors provide real-time insights into voltage, current, and power usage—helping engineers detect anomalies early, prevent unexpected failures, and improve energy efficiency. Vibration sensors monitor machinery for signs of imbalance, misalignment, or mechanical wear, enabling predictive maintenance and extending equipment life. For legacy machines and specialized equipment, our wireless universal analog sensor adapter connects existing analog sensors to the Swift Sensors cloud platform, centralizing critical condition data for continuous monitoring and smarter decision-making
Testimonials
FAQ
What is Condition Monitoring?
Condition monitoring is the continuous or periodic tracking of equipment performance and health using wireless sensor data. It involves monitoring key parameters—such as temperature, vibration, power usage, and more—to detect signs of wear, misalignment, or failure before they lead to costly downtime. By identifying issues early, condition monitoring helps maintenance teams take proactive steps, improving equipment reliability, extending asset life, and reducing unplanned outages.
How does the Swift Sensors system work?
A Swift Sensors system requires the purchase of at least one gateway, at least one sensor, and a monitoring plan.
- We offer over 30 types of wireless sensors. Each sensor is smaller than a credit card and has battery life of 6-8 years. The sensor transmits data via Bluetooth 5 (BLE5) and connects to the gateway with a push of a button.
- The gateway receives data from each sensor and then transmits the data to the cloud console via local ethernet, WiFi, or cellular network (optional module). Each gateway supports up to 150 sensors within a 500 foot radius.
- The monitoring plan is very simple. The fee is based on the number of sensors you deploy. You can pay monthly, annually, or multi-year. There are no contracts required. View real-time analytics, download compliance reports, and receive instant mobile alerts on any device.
What is the signal range of the sensors?
The sensor range is generally 500 ft (150 m) depending on the facility infrastructure and equipment located between the sensor and the gateway. The sensors use the BLE5 wireless communication protocol which allows signal transmission through doors and walls constructed of standard building materials.
What is the battery life of the sensors?
Each sensor uses two AAA lithium polymer batteries with an average lifespan of 6-8 years. Replacement batteries are readily available at hardware stores and various retail locations.
How does the monitoring plan work?
The monitoring plan is very simple. The fee is based on the number of sensors you deploy. You can pay monthly, annually, or multi-year. There are no contracts required.
What is the Swift Sensors Console?
The Swift Sensors Console is a robust cloud-based monitoring, alerts, and reporting platform viewable remotely on any device. The Console is used for hardware setup and system configuration. The Console presents analytics that provide trend analysis, historical documentation, compliance reporting, and deep insights into equipment performance, facility operations, and environmental conditions. The platform is customizable and adaptable to any industry with unparalleled ability to search, filter, sort and view critical measurement and performance data. Configurable instant alerts enable immediate corrective actions when significant events occur. Alerts can be sent to individuals or groups via SMS text, email, or voice.
What about system security?
The Swift Sensors monitoring, alerts, and reporting platform was developed and is maintained by industry experts with extensive experience in network security. Sensor to gateway communication utilizes BLE5 and 128-bit AES encryption. Gateway to cloud Console communication utilizes ethernet, WiFi, or cellular (optional module) and 256-bit AES encryption. Data is securely transmitted over Secure Sockets Layer (SSL) on port 443. The Swift Sensor network does not allow any outside communication. As a result, the Swift Sensor network is incredibly secure.
Can I buy just the sensors?
Swift Sensors only communicate with Swift Sensors gateways. Swift Sensors gateways only communicate with the Swift Sensors Console. The Swift Sensor network does not allow any outside communication. As a result, the Swift Sensor network is incredibly secure. The Swift Sensor Console, however, features a robust API which can be utilized to communicate with 3rd-party applications.
